Resolute is to introduce a new direct-to-film (DTF) process for printing and applying heat seal transfers on sublimated garments.
The DTF technology specialists developed the process over a two-year period to overcome the challenges posed by the risk of the base colour bleeding through when applying transfers on sublimated fabrics.
Previously, expensive polyester blocker transfers were the solution, sourced from specialised transfer companies which carried high minimum print runs and unit costs.
Resolute’s new Ultra DTF transfers resemble traditional DTF transfers but, on closer inspection, they reveal a significantly brighter appearance with a denser white base.
The process uses Resolute Premium 3-second instant hot peel DTF film in conjunction with the innovative printing method, customised software and a modified R-Jet Pro DTF V8 four-head printer.
Resolute’s global R&D director, Colin Marsh, said: “These new transfers generally yield a brighter white similar to traditional cut vinyl while also offering the advantage of superior quality and support for variable data.
“The challenge with hybrid transfers lies in their reliance on a screen, which renders variable data integration unfeasible. In today’s context, this limitation is deemed unacceptable, especially as sportswear companies increasingly demand variable data for their premium product lines.
“The inclusion of variable data not only enhances profit margins in retail and commercial settings but also meets the evolving industry standards.”
After conducting tests on a wide range of sublimated fabrics, Resolute is now inviting garment decorators to assess the effectiveness of the process, either by visiting the company’s showroom in Chesterfield or coming to its stand at The Print Show at the NEC in Birmingham from 17 to 19 September.
They are encouraged to bring a sublimated sports shirts or a section of fabric and the transfer will be applied to it. Resolute will keep a portion of the pressed fabric for monitoring purposes.
Colin said: “This approach will not only demonstrate the durability of the product but also enable us to evaluate fabrics that would otherwise be challenging to obtain and incorporate into our findings.
“With our internal testing and usage at UK beta sites, we are confident in the performance of this new product. While offering it for public testing may seem bold, we believe that the potential rewards will justify this decision.”
Resolute’s new showroom houses the latest DTF systems, single-pass inkjet printing presses, semi-automatic and pneumatic heat presses, DTF and CNC automated flatbed cutters and automated cylindrical InkCups printers.
The company offers a “DTF bootcamp” for advanced training which can be booked in advance, providing tips on streamlining DTF processes and saving costs on consumables.
Visit Resolute’s blog to find out more.
